MetalFABG2
Single Core
This is a basic setup with no automation that allows users to choose from 1 to 4 full-field 500W lasers.
Build bigger, better and faster
Transform your manufacturing with the latest MetalFABG2 3D printing system, proven to offer continuous production through automation and driving down costs in aerospace, high tech, energy, automotive, and more.
To enhance production capacity, manufacturers have the option to expand their workforce or invest in more printers, both of which involve significant financial investment.
Manufacturers frequently prototype and iterate on mid-size printers. Once a production decision is made, switching to a larger format printer becomes difficult since parameters, features, and multi-laser requirements necessitate another costly iteration of the design loop.
Those looking to expand the number of materials they can work with have two options: undertake material changes in the same core, which escalates the risk of cross-contamination, or invest in a new printer, which increases the risk of under-utilization.
Automated Industrial Metal Additive Manufacturing
The MetalFAB system can be customized with a range of optional modules that optimize efficiency and automation. We continuously upgrade the MetalFAB system by integrating cutting-edge features and advanced capabilities, ensuring your investment remains up-to-date and future-proof.
MetalFABG2
Single Core
This is a basic setup with no automation that allows users to choose from 1 to 4 full-field 500W lasers.
MetalFABG2
Dual Core
Upgrade the Single Core by adding four full-field lasers and an extra core for new materials.
MetalFABG2
Continuous Production
A fully automated metal additive manufacturing production cell. This includes a robotic module capable of exchanging finished builds from different cores for new build plates.
Connecting, monitoring, and conditioning the factory and internal supplies, such as laser light and process gases.
Powder handling, such as dosing and recoating
Inert gas flow and environmental control
Build Plate handling
Positioning and docking of the optics enclosure above each core
Controlling the optical beam position and focus
Feedback via cameras and LEDs for vision applications
Thermal conditioning of optics
Loading/unloading of build plates
Store build plates at the exchange or storage module
Enables autonomous operation
Store build plates, half-fabricates and finished products
The modules listed above can be configured in a variety of ways to meet your specific needs. Try out our configurator tool to see if you can discover a modular setup that works for you.
“We're always excited to hear about the unique parts our users are printing, and we're constantly willing to talk about how the MetalFABG2 could further improve their production.”
Mark Beard
Global Director of Process &
Application Development
Check it out for yourself
Nothing beats a test drive. Come witness metal additive manufacturing in action at one of our development sites or at a MetalFABG2 user location in a real-life additive manufacturing production environment.
The MetalFABG2 automates the manual steps of conventional metal 3D printers, ensuring the highest uptime, industry-leading build rates, and the lowest total cost per part.
420 x 420 x 400 mm
Productivity up to 1.3 kg/hour
Part reproducibility of the MetalFABG2 is ensured for industrial-quality production through robust machine design and superior laser calibration technology.
Automated laser calibration
Guaranteed powder integrity
The integrated powder handling and automated MetalFABG2 system put the needs and safety of the operator first.
No open powder
Easy to operate, reducing the risk of human errors
The MetalFABG2 series can automate any workflow that previously required an operator, from remote job starts to de-powdering and sieving to production runs of up to eight sequential tasks.
The MetalFABG2 series combines high productivity with automated calibrations and integrated powder handling for quality printed parts.
The MetalFABG2 maintains metal powder under inert conditions throughout the process, from loading with the optional Powder Load Tool to automated de-powdering and sieving.
Automated de-powdering system: Part comes out clean
Metal powders to suit your application
Our MetalFAB portfolio is always expanding: Ni alloys, Ti alloys, Al alloys, Stainless and Tool steels. You name it!
Schedule a call with one of our experts
Challenge us with your cutting edge application! Let's discuss optimizing your part production to generate a winning business case.
Here is everything you need to know to use the MetalFABG2 like a pro.
Is Metal Additive Manufacturing A Mature Technology?
Yes! Many businesses have adopted the technology, including highly regulated ones like medical and aerospace. Industrial metal additive manufacturing is utilized to manufacture end parts for usage in demanding environments.
Do I Need To Specifically Design Parts For This Technology?
Every manufacturing technology, whether machining, casting, or forging, has its own set of design constraints or tolerances. It is best to build expressly for AM to reap the full benefits of its design, supply chain, and functionality. Nevertheless, even legacy components that cannot be redesigned are viable candidates for AM. In case you require support, our Additive Studios team can provide guidance on the specifics of your component portfolio.
What Materials Are Most Commonly Used?
Metal Additive Manufacturing is primarily utilized with:
Do I Require Specially Trained Personnel To Adopt This Technology?
Yes, engineers and operators will usually need specialized training. Additive Studios is able to assist with the development of training courses as well as daily operations. This will ensure that your teams can fully capitalize on the advantages of this manufacturing technology while operating the printing systems safely and reliably.
Will This Technology Be Beneficial To All Industries?
Today, only a handful of industries have not yet incorporated metal additive manufacturing. The medical and aerospace sectors were two of the earliest adopters of this technology, driven by the desire for better patient care and lighter weighting. Most start by using additive manufacturing for prototyping to accelerate product development, while others use this technology to identify components that are suitable for final production via metal additive manufacturing.