MetalFab 420K: Kilowatt lasers, industrial quality and high productivity for manufacturers

Kilowatt lasers, industrial quality and high productivity for manufacturers

Built on our proven system architecture and performance, established with a global installation base over 10 years and over 1 million production hours, the MetalFab 420K is an evolution in metal AM system performance offering a step change in quality, productivity and usability for industrial manufacturing.

  • Grid plus icon 4 x 1kW full-field lasers
  • Code icon Variable beam diameter on demand
  • Arrow pair icon Highly optimised gas flow
  • Refresh icon Automated & in-process calibration
The MetalFab 420K is designed and built to push industrial applications to the next level

Additive Industries’ technology stands out for its exceptional consistency and quality, and from the outset the development of the MetalFab 420K was focussed around building on our proven and innovative MetalFab architecture and market leading position in system automation to create a platform that could further drive the adoption of metal AM for industrial users.

With the objective of pushing productivity to the maximum whilst continuously focussing on quality, the goal was to provide a system with enhanced usability and the potential to unlock more demanding applications, in more demanding materials, whilst driving increased throughput for production parts.

A modular & automated system architecture: MetalFab 420K configurations

The MetalFab 420K system architecture provides flexible module configurations to tailor the system to your unique requirements.

Core

Dual Core

Core Automation

Dual Core Automation

Core Continuous Production

Dual Core Continuous Production

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  • Plus icon Add up to 2 additional AM cores for multi-material printing flexibility and continuous uninterrupted production
  • Plus icon Add a Robot & Exchange Module to transfer build plates & completed print jobs
  • Plus icon Add a Storage Module to automate build plate exchange for continuous production of up to 8 jobs

What our customers say – Stoke Space

“Additive manufacturing plays a critical role in our manufacturing and production efforts”

“The MetalFab 420K gives us the productivity, precision, and reliability we need to move quickly from design iteration to flight hardware. Additive Industries has been a strong partner throughout the beta program, and this next step reflects our confidence in the system’s readiness for production.”

Kunal Naik
Senior Manager, Additive Manufacturing, Stoke Space

Watch the testimonial

MetalFab 420K technical specifications
Specification
Laser4 x 1000W Yb-fibre laser (max. allowable power 900W)
Beam diameterVariable parameter 100 – 500um
Optical calibrationsAutomated laser to laser & focus and in process laser alignment
Accuracy / reproducibility<0.05 mm
Build volume (x,y,z)420 x 420 x 400 mm (16.54 x 16.54 x 15.75″)
Layer thickness30-180 um
Powder handlingFully internal automated extraction sieving & recycling
Build plateAutomated levelling & positioning
Build platform heatingFully controllable to 175 degC
Machine dimensions (w,d,h)3.9 x 1.9 x 2.5 m (Core configuration)
Shielding gasArgon (Nitrogen on request)
Compressed air supply6-10 bar / 1000Ndm^3/min
Power supply3 x 63A
SoftwareAdditive Industries Build Processor (powered by Materialise) / Autodesk Netfabb / Dyndrite LPBF Pro / Dynamic Laser Assignment (DLA)
MaterialsAluminium Alloy AlSi10Mg* – AlSi7Mg0.6 – Scalmalloy / Copper Alloy GRCop-42/ Nickel Alloy IN718* – IN625 /Stainless Steel Alloy 316L (1.4404) / Tool Steel Alloy M300 (1.2709) – M789 / Titanium Alloy Ti6Al4V Grade 5 – Ti6Al4V Grade 23*


*Material available with 420K specific parameter set
A wide range of metal alloys & process parameters

Metal materials to suit your application – MetalFab materials portfolio

Our MetalFab portfolio is always expanding: Nickel, Titanium, Aluminium, Copper and Steel alloys.

Explore materials

Take a deep dive into the technology underpinning the MetalFab 420K

Ready to push your industrial applications to the next level and transform your production with the MetalFab 420K?

Or still have questions? Schedule a call with one of our specialists and get you on the path to AM success.

Contact us